Altrasonix

Product Overview

30 KHz 1000 Watt Ultrasonic Handheld Welding Gun is a powerful and versatile ultrasonic welding solution designed for medium to heavy-duty thermoplastic joining applications. Operating at 30 kHz frequency, this model offers an ideal balance between penetration depth and surface precision, making it suitable for stronger weld requirements while maintaining clean finishing.

With an output power of 1000 Watts, the system delivers high-energy ultrasonic vibrations that create solid molecular bonding without adhesives, screws, or solvents. It is well-suited for applications requiring deeper weld penetration and consistent joint strength across larger plastic components.

Key Features

• Operating Frequency: 30 kHz

• Power Output: 1000 W

• High weld strength with deeper energy penetration

• Digital ultrasonic generator with accurate control

• Stable amplitude output for consistent results

• Fast welding cycle with high repeatability

• Reduced material stress and clean joint finish

• Suitable for medium to heavy-duty plastic assemblies

• Energy-efficient ultrasonic bonding technology

Technical Specifications Applications

• Automotive plastic component welding

• Battery case assembly

• Electronic enclosures and housings

• Appliance plastic parts

• Filter housing welding

• Packaging blister sealing

• Industrial plastic product manufacturing

Industries Served

• Automotive Industry

• Electrical & Electronics Manufacturing

• Battery Manufacturing

• Home Appliance Industry

• Plastic Fabrication Units

• Industrial Equipment Manufacturing

Why Choose 30 kHz, 1000 W Model?

• Stronger welding capability compared to higher-frequency micro models

• Suitable for thicker plastic sections

• Provides uniform weld strength and reliability

• Ideal for medium-scale and industrial production

• Reduces assembly cost by eliminating mechanical fasteners

Frequently Asked Questions (FAQ)

1. What type of plastics can be welded using this machine?
It is compatible with most thermoplastics such as ABS, PP, PC, PVC, Nylon, and Acrylic.

2. Is 30 kHz suitable for heavy plastic parts?
Yes. 30 kHz provides better energy penetration than higher-frequency models, making it suitable for medium and thicker plastic components.

3. What advantage does 1000 W power provide?
Higher power allows stronger weld joints, faster cycle times, and improved consistency in demanding applications.

4. Can it be used in production lines?
Yes. It is ideal for manual welding stations and semi-automatic production setups.

5. Does ultrasonic welding damage the material surface?
No. When properly set, ultrasonic welding produces clean joints with minimal surface marking.

Product Overview

Ultrasonic Handheld Welding Gun – 35 kHz, 800 W is a high-performance manual welding solution engineered for medium-sized plastic components requiring controlled strength, clean finish, and consistent weld quality. Operating at an optimized frequency of 35 kHz, this model provides a balanced combination of precision and power, making it suitable for detailed assemblies as well as moderately demanding applications.

With an output capacity of 800 Watts, the system delivers stable ultrasonic energy for strong molecular bonding of thermoplastic materials without the need for adhesives, screws, or solvents. Its ergonomic handheld design allows flexible operation, making it ideal for on-site welding, rework stations, prototype development, and semi-automatic production lines.

Key Features

• Operating Frequency: 35 kHz

• Power Output: 800 W

• High precision energy control

• Ergonomic lightweight handheld body

• Stable ultrasonic generator with digital interface

• Fast welding cycles with repeatable results

• Reduced surface marking and minimal flash

• Quick horn replacement system

• Suitable for medium-duty precision welding

Technical Specifications Applications

• Automotive interior plastic components

• Electronic housing assembly

• Medical plastic parts welding

• Toy manufacturing components

• Packaging blister sealing

• Appliance plastic part welding

• Small industrial plastic assemblies

Industries Served

• Automotive Manufacturing

• Electronics Industry

• Medical Equipment Production

• Consumer Product Manufacturing

• Plastic Fabrication Units

• Packaging Industry

Why Choose 35 kHz, 800 W Model?

• Offers more power than 40 kHz micro models

• Ideal for medium-sized precision parts

• Provides strong and uniform weld strength

• Compact design for easy handling

• Energy-efficient and low maintenance

Frequently Asked Questions (FAQ)

1. What makes 35 kHz different from 20 kHz systems?
35 kHz operates at a higher frequency, providing finer control and reduced surface marking compared to lower-frequency heavy-duty systems.

2. Is 800 W sufficient for medium plastic parts?
Yes. The 800 W power output is suitable for medium-sized thermoplastic components requiring reliable weld strength.

3. Can it weld all types of plastics?
It works best with thermoplastics like ABS, PP, PC, PVC, and Nylon. Compatibility depends on material properties and joint design.

4. Is this handheld gun suitable for production use?
Yes. It is ideal for semi-automatic production lines and manual welding stations.

5. Does ultrasonic welding require consumables?
No. Ultrasonic welding joins materials using high-frequency vibration, eliminating the need for adhesives or screws.

Product Overview

altrAsonix High Frequency Handheld Ultrasonic Welding Gun – 40 kHz, 400 W is a compact and precision-engineered welding solution designed for delicate plastic components and micro-welding applications. Operating at a high frequency of 40 kHz, this model is ideal for small parts, thin-wall products, and intricate assemblies where controlled energy delivery is critical.

The lightweight handheld design offers operator flexibility, making it suitable for manual production lines, repair tasks, prototyping, and low-to-medium volume manufacturing.

Its advanced ultrasonic generator provides stable amplitude output, low noise operation, and energy-efficient performance for industrial environments.

Key Features

• High-frequency operation at 40 kHz for precision welding

• Output power: 400 Watts

• Digital control panel with Time Mode welding

• Compact and lightweight handheld design

• Stable ultrasonic generator with consistent amplitude

• Low heat-affected zone for delicate components

• Fast welding cycles with high repeatability

• Easy horn change system for different applications

• Suitable for fine plastic and micro-component welding

Technical Specifications Applications

• Small plastic part welding

• Electronic component assembly

• Medical disposable product sealing

• Toy component welding

• Automotive interior micro parts

• Packaging blister sealing

• Wire harness spot welding (light-duty plastic holders)

Industries Served

• Electronics Manufacturing

• Medical Device Production

• Automotive Component Industry

• Plastic Product Manufacturers

• Consumer Goods Manufacturing

• Packaging Industry

Why Choose 40 kHz Handheld Welding Gun?

• Ideal for precision and delicate applications

• Provides controlled weld strength with time-based accuracy

• Reduces mechanical fasteners and adhesives

• Clean, fast, and eco-friendly joining process

• Portable and easy to integrate into existing production lines

Frequently Asked Questions (FAQ)

1. What type of materials can this ultrasonic welding gun join?
It is mainly used for thermoplastic materials such as ABS, PP, PC, PVC, and other compatible plastics.

2. What does 40 kHz frequency indicate?
40 kHz is a high frequency suitable for small and delicate parts, providing fine energy control and minimal surface marking.

3. What is Time Mode in welding?
In Time Mode, the weld cycle runs for a preset duration, ensuring consistent and repeatable weld quality.

4. Is this machine suitable for heavy-duty welding?
No. The 400 W, 40 kHz model is best suited for small and precision components.

5. Can it be used for continuous production?
Yes, it can be used for low to medium production volumes with proper cooling and operator handling.

20 KHz Handheld Ultrasonic Plastic Welding Gun (1200 Watt) is a compact and powerful solution designed for manual plastic welding, staking, riveting, and spot welding applications. Operating at a 20 KHz frequency with a 1200-watt output, this handheld unit is ideal for welding small to medium-sized thermoplastic components where flexibility and precision are required.

The ergonomic gun-style design allows operators to perform welding in hard-to-reach areas, making it especially suitable for on-site assembly, repair work, and low-to-medium volume production. When connected to a digital ultrasonic generator, the system delivers stable ultrasonic energy, ensuring consistent weld quality while minimizing stress and deformation on plastic parts. It produces clean, strong joints without the need for adhesives or mechanical fasteners.

Key Features

• Handheld Design: Lightweight and ergonomic for operator comfort

• Operating Frequency: 20 KHz for efficient and stable ultrasonic output

• Power Rating: 1200 Watt suitable for manual welding applications

• Precise Welding Control: Compatible with Time / Energy welding modes (via generator)

• Versatile Usage: Ideal for spot welding, staking, riveting, and plastic joining

• Fast Operation: Short cycle time improves productivity

• Clean Welding Process: No glue, screws, or external heating required

Material Compatibility Technical Specifications Product Applications

• Plastic spot welding and repair

• Electronic component housing welding

• Automotive interior plastic parts

• Small appliance assembly

• Packaging and blister pack welding

Additional Information

• Production Capacity: Depends on operator skill and application

• Customization: Horn design available as per component

Ultrasonic Hand Gun for Cooler Tank Welding is a compact and high-performance handheld welding machine designed for precise joining of thermoplastic materials such as cooler tanks, water containers, and industrial plastic components. Engineered for both manufacturing and repair applications, this machine delivers strong, uniform, and leak-proof weld joints without the need for adhesives, screws, or external heating sources.

Ultrasonic Welding Principle

The machine operates on ultrasonic welding technology, which uses high-frequency mechanical vibrations to fuse thermoplastic materials. At 20 kHz frequency, electrical energy is converted into ultrasonic vibrations through a transducer and transmitted via a welding horn to the material surface.

When pressure is applied, friction at the interface generates localized heat, softening the plastic and allowing it to bond at a molecular level. Once the vibration stops, the material cools rapidly, forming a strong, durable, and leak-proof joint. This process is fast, clean, and ensures minimal material distortion.

Key Features

• 1500 Watt power for effective welding of medium and thick plastic materials
• 20 kHz frequency for stable and consistent welding performance
• Adhesive-free process eliminating glue, sealants, and fasteners
• Leak-proof joints ideal for cooler tanks and water storage
• Fast welding cycle for improved productivity
• Consistent weld quality across repeated use
• Low maintenance and durable construction

Technical Specifications Applications

The Ultrasonic Hand Gun is widely used for cooler tank welding, ensuring strong and leak-proof joints for long-term performance. It is also ideal for plastic water tank repair, helping fix cracks and leaks efficiently without replacing the entire unit.

In industrial applications, it is used for welding plastic containers, drums, and storage units with consistent strength. The machine is also suitable for plastic fabrication and assembly processes, as well as on-site maintenance and repair work due to its portable design.

Advantages

The Ultrasonic Hand Gun offers strong and durable weld joints that ensure reliability in demanding conditions. It provides leak-proof sealing, making it ideal for liquid storage applications. The process eliminates consumables, reducing costs while improving efficiency.

With fast welding cycles, it increases productivity, and its eco-friendly operation produces no harmful emissions or waste. Its versatility allows it to be used across multiple industries, including plastic manufacturing, packaging, and repair services.

FAQs

Q1. Which model is best for cooler tank welding?
The 20 kHz 1500 Watt altrAsonix Ultrasonic Hand Gun is ideal for this application.

Q2. Can it produce leak-proof joints?
Yes, it ensures sealed and durable welds suitable for water storage.

Q3. What materials can be welded?
It supports PP, HDPE, and other thermoplastics.

Q4. Is it suitable for repair work?
Yes, its portable design makes it perfect for on-site repairs.

Q5. Is it easy to use?
Yes, it is designed for simple and user-friendly operation.