Altrasonix

The Electric Vehicle Battery Ultrasonic Metal Welding Machine is designed for precise joining of EV battery components. It uses high-frequency ultrasonic vibrations combined with controlled pressure to form solid-state bonds between metals like copper, aluminium, and nickel without melting or damaging the materials.

This process delivers low-resistance electrical connections, high-strength joints, and minimal heat impact, maintaining the safety and performance of EV batteries. Ultrasonic welding eliminates the need for solder, flux, or filler materials, providing a clean and efficient joining method.

The machine is ideal for EV battery pack production, module assembly, busbar connections, and power distribution systems. It can handle multi-layer joints and mixed-material combinations used in advanced battery designs. A digital ultrasonic control system allows precise adjustment of welding parameters, with amplitude digitally adjustable from 10% to 100% for consistent and repeatable performance.

Key Features

• Specifically designed for EV battery component welding
• Compatible with copper, aluminium, and nickel
• Solder, flux, and filler-free welding
• Digital amplitude control (10% – 100%)
• Time Mode and Energy Mode operation
• Strong metallurgical bonds with excellent conductivity
• Low heat generation to protect sensitive battery components
• Supports multi-layer and mixed-metal welding
• Digital interface for accurate parameter adjustment
• Reliable and repeatable industrial performance

Technical Specifications Applications

• EV battery pack manufacturing
• Lithium-ion battery module assembly
• Busbar and battery tab welding
• EV power distribution connections
• Energy storage system production
• Automotive electrical systems
• High-current conductor joining

Ultrasonic welding ensures strong, low-resistance joints with high reliability, making it ideal for demanding EV battery applications.

Frequently Asked Questions (FAQ)

1. What is an electric vehicle battery ultrasonic welding machine?
It is a system that joins EV battery components using ultrasonic vibrations without melting the material.

2. What materials can be welded?
Copper, aluminium, nickel, and battery components like tabs and busbars.

3. Why is ultrasonic welding used in EV batteries?
It provides strong, low-resistance joints while minimizing heat, preserving battery safety and performance.

4. What welding modes are available?
The machine supports Time Mode and Energy Mode for precise control.

5. Can the amplitude be adjusted?
Yes, amplitude can be digitally set between 10% and 100%.

The Lithium-Ion Battery Ultrasonic Metal Welding Machine is built for precise joining of battery components, including tabs, foils, connectors, and busbars, used in lithium-ion battery production. It uses high-frequency ultrasonic vibrations combined with controlled pressure to create solid-state bonds between metals such as copper, aluminium, and nickel, without melting or using solder, flux, or filler materials.

This process produces strong, low-resistance joints with minimal heat, preserving the structural and chemical stability of sensitive lithium-ion cells. It ensures consistent and reliable battery performance while allowing welding of thin foils, multi-layer components, and various battery assemblies.

Equipped with a digital ultrasonic generator, the machine allows accurate parameter control. The amplitude is digitally adjustable from 10% to 100%, enabling optimized energy delivery for different materials and thicknesses, ensuring repeatable, high-quality welds.

Key Features

• Ideal for lithium-ion battery component welding
• Compatible with copper, aluminium, and nickel
• Solder, flux, and filler-free welding process
• Digital amplitude control (10% – 100%)
• Time Mode and Energy Mode operation
• Strong metallurgical bonds with excellent conductivity
• Low heat generation protects sensitive battery cells
• Suitable for thin foil and multi-layer welding
• Digital interface for precise parameter adjustment
• Consistent and repeatable industrial performance

Technical Specifications Applications

• Lithium-ion battery cell production
• Battery module and pack assembly
• EV battery system manufacturing
• Battery tab and foil welding
• Energy storage system assembly
• Power electronics and connector fabrication
• Industrial battery production

Ultrasonic welding ensures high-strength, low-resistance joints with excellent electrical efficiency, making it ideal for modern lithium-ion battery manufacturing.

FAQ

1. What is a lithium-ion battery ultrasonic welding machine?
It is a machine that joins lithium-ion battery components using ultrasonic vibrations without melting the metals.

2. Which materials can be welded?
The system can weld copper, aluminium, nickel, and related battery components.

3. Is ultrasonic welding safe for lithium-ion batteries?
Yes, it generates minimal heat, protecting sensitive battery cells during welding.

4. What welding modes are available?
The machine supports both Time Mode and Energy Mode for precise control.

5. Is the amplitude adjustable?
Yes, amplitude can be digitally adjusted from 10% to 100% for different materials and thicknesses.

Battery Busbar Ultrasonic Metal Welding Machine is engineered for high-strength joining of busbars and conductors used in battery systems. It uses high-frequency ultrasonic vibrations combined with controlled pressure to form solid-state bonds between conductive metals such as copper and aluminium, without melting the material or requiring solder, flux, or filler metals.

Ultrasonic welding ensures low-resistance electrical joints, high mechanical strength, and minimal heat generation, making it ideal for battery applications where reliability, durability, and efficient current flow are critical. The machine is widely used in lithium-ion battery production, EV battery pack assembly, energy storage systems, and power distribution applications. It is suitable for welding thick conductors, multi-layer busbars, and dissimilar metals used in modern battery designs.

A digital ultrasonic generator provides precise control over welding parameters. The amplitude is digitally adjustable from 10% to 100%, enabling optimal energy delivery for different busbar sizes and material combinations, ensuring consistent and repeatable weld quality.

Key Features

• Designed for battery busbar and conductor welding
• Compatible with copper, aluminium, and mixed-metal joints
• Welding without solder, flux, or filler materials
• Digital amplitude control (10% – 100%)
• Time Mode and Energy Mode operation
• Strong metallurgical bonds with excellent electrical conductivity
• Low heat input preserves battery component integrity
• Suitable for thick and multi-layer busbars
• Digital interface for precise parameter adjustment
• Reliable and repeatable industrial performance

Technical Specifications Product Applications

• EV battery busbar welding
• Lithium-ion battery pack assembly
• Energy storage system manufacturing
• Power distribution connections
• High-current conductor welding
• Electrical panel and battery module production
• Industrial battery system assembly

Ultrasonic welding produces durable, low-resistance joints with excellent conductivity, making it ideal for busbar applications in modern battery systems.

FAQ

1. What is a battery busbar ultrasonic welding machine?
It is a machine that welds busbars and conductors using ultrasonic vibrations without melting the metals.

2. Which materials can be welded?
The system can weld copper, aluminium, nickel, and multi-layer busbar materials.

3. Why is ultrasonic welding ideal for busbars?
It creates strong, low-resistance joints with minimal heat, ensuring efficient current flow and long-term reliability.

4. What welding modes are available?
The machine supports both Time Mode and Energy Mode for precise control.

5. Is the amplitude adjustable?
Yes, amplitude is digitally adjustable from 10% to 100% for optimal welding across different materials and thicknesses.

The Battery Cell Connector Ultrasonic Metal Welding Machine is engineered for accurate welding of battery connectors, terminals, and interconnects used in advanced battery systems. It uses high-frequency ultrasonic vibrations to form solid-state bonds between conductive materials such as copper, aluminium, and nickel without the need for solder, flux, or filler metals.

This process delivers strong, low-resistance joints with excellent electrical conductivity while generating minimal heat, making it ideal for sensitive battery components. It helps preserve the structure of battery cells and ensures consistent, long-lasting connections.

Widely used in lithium-ion battery production, EV battery pack assembly, energy storage systems, and electronics manufacturing, the machine is suitable for connector-to-tab welding and multi-cell interconnections. A digital ultrasonic generator enables precise parameter control, with amplitude adjustable from 10% to 100% for different materials and connector types.

Key Features

• Designed for battery connector and terminal welding
• Compatible with copper, aluminium, and nickel
• No solder, flux, or filler materials required
• Digital amplitude control (10% – 100%)
• Time Mode and Energy Mode operation
• Strong, high-conductivity joints
• Low heat generation for battery safety
• Suitable for tab-to-connector and cell interconnections
• Digital control system for precise settings
• Stable and repeatable welding quality

Technical Specifications Applications

Lithium-ion battery connector welding, EV battery pack interconnections, terminal and tab welding, energy storage system assembly, electrical connector production, power electronics, and battery module manufacturing.

Frequently Asked Questions (FAQ)

1. What is a battery connector ultrasonic welding machine?
It is used to join battery connectors and terminals using ultrasonic vibrations without melting the materials.

2. Which materials can be welded?
Copper, aluminium, nickel, and connector materials can be welded.

3. Is ultrasonic welding suitable for battery connectors?
Yes, it produces strong, reliable joints with minimal heat, making it safe for battery applications.

4. What welding modes are available?
The machine supports Time Mode and Energy Mode for precise control.

5. Can the amplitude be adjusted?
Yes, amplitude can be digitally controlled from 10% to 100%.

Industrial Ultrasonic Metal Spot Welding Machine – 8000 Watt is designed for high-strength spot welding of non-ferrous metals such as copper and aluminium without using solder, flux, or filler materials. The system uses high-frequency ultrasonic vibrations to create strong metallurgical bonds between metal components while maintaining excellent electrical conductivity and minimal heat generation.

This ultrasonic spot welding technology is widely used in automotive manufacturing, battery assembly, electrical cable production, and electronic component manufacturing where precise and reliable spot weld joints are required. Ultrasonic welding provides fast cycle times, stable weld quality, and energy-efficient operation, making it ideal for modern industrial production.

Key Features

• 20 KHz ultrasonic generator with 8000 Watt output

• Designed for industrial metal spot welding applications

• Welding without solder, flux, or filler materials

• Digitally adjustable amplitude (10% – 100%)

• Two welding modes: Time Mode and Energy Mode

• Strong metallurgical bonding for conductive metals

• Low heat generation during welding

• Fast welding cycle for higher productivity

• Digital control system for easy parameter adjustment

• Consistent and repeatable spot weld quality

Technical Specifications Product Applications

This ultrasonic metal spot welding machine is commonly used in:

• Automotive electrical component manufacturing

• Battery tab and connector welding

• Electrical cable and conductor joining

• Copper and aluminium sheet spot welding

• Electrical terminal welding

• Electronics and electrical equipment manufacturing

• Industrial metal component assembly

Ultrasonic spot welding provides strong and reliable joints with excellent electrical conductivity, making it suitable for high-performance industrial applications.

FAQ

1. What is an ultrasonic metal spot welding machine?
It is a machine that uses ultrasonic vibrations to create spot weld joints between metal parts without melting the base material.

2. What metals can be welded using this machine?
It can weld copper, aluminium, and other non-ferrous metals.

3. What welding modes are available?
The machine supports Time Mode and Energy Mode for precise welding control.

4. Is amplitude adjustable?
Yes, amplitude is digitally adjustable from 10% to 100%.

5. Which industries use ultrasonic metal spot welding machines?
Automotive, battery manufacturing, electronics, and electrical industries commonly use this technology.

Automatic Ultrasonic Metal Welding Machine – 10000 Watt Power is designed for high-performance industrial metal welding applications that require strong, reliable, and consistent weld joints. The system uses high-frequency ultrasonic vibrations to create solid metallurgical bonds between conductive metals such as copper and aluminium without the need for solder, flux, or filler materials.

This advanced ultrasonic welding technology is widely used in automotive manufacturing, EV battery production, electrical cable assembly, and electronic component manufacturing where high welding strength and consistent production quality are essential. The automatic welding system allows improved production efficiency, reduced manual operation, and consistent weld quality in continuous industrial processes.

Key Features

• 20 KHz ultrasonic generator with 10000 Watt output

• Designed for automatic industrial metal welding applications

• Welding without solder, flux, or filler materials

• Digitally adjustable amplitude (10% – 100%)

• Two welding modes: Time Mode and Energy Mode

• Strong metallurgical bonding for conductive metals

• Low heat generation during welding

• Automatic operation for improved productivity

• Digital control system for easy parameter adjustment

• Stable and repeatable weld quality

Technical Specifications Product Applications

This ultrasonic metal welding machine is commonly used in:

• Automotive electrical component manufacturing

• EV battery and energy storage component welding

• Electrical cable and conductor welding

• Copper and aluminium terminal welding

• Motor and transformer coil connections

• Electronics and electrical equipment manufacturing

• Industrial metal component assembly

Ultrasonic welding ensures strong metal joints with excellent electrical conductivity, making it suitable for high-power industrial applications.

FAQ

1. What is an automatic ultrasonic metal welding machine?
It is an ultrasonic welding system designed for automated production where consistent and high-quality weld joints are required.

2. What metals can be welded with this machine?
The machine can weld copper, aluminium, and other non-ferrous metals.

3. What welding modes are available?
The machine supports Time Mode and Energy Mode for accurate welding control.

4. Is amplitude adjustable?
Yes, amplitude can be digitally adjusted from 10% to 100% depending on the welding application.

5. Which industries use automatic ultrasonic metal welding machines?
Automotive, EV battery manufacturing, electrical equipment, and electronics industries commonly use this technology.

Ultrasonic Wire Harness Welding Machine – 20 KHz 6000 Watt is developed for high-strength joining of wire harness assemblies used in automotive and electrical industries. The machine utilizes ultrasonic vibration technology to weld copper and aluminium wires without solder, flux, or filler materials, ensuring clean and reliable connections.

This process forms solid-state bonds by applying high-frequency vibrations and pressure, resulting in strong joints with excellent electrical conductivity. Since the process generates minimal heat, it prevents damage to insulation and maintains the original properties of the wires.

The machine is ideal for applications requiring consistent quality and high production output, such as automotive wiring harness production, EV systems, cable assemblies, and electrical component manufacturing. The 6000 Watt high-power output allows efficient welding of multi-strand and larger cross-section wires.

Key Features

• 20 KHz ultrasonic system with 6000 Watt power output

• Designed for wire harness and cable welding applications

• No solder, flux, or filler material required

• Digital amplitude adjustment (10% – 100%)

• Welding modes: Time Mode and Energy Mode

• Strong and reliable electrical connections

• Low heat generation protects wire insulation

• Suitable for multi-strand and thick wires

• Digital interface for easy operation

• Consistent performance for industrial use

Technical Specifications Product Applications

This ultrasonic wire harness welding machine is widely used in:

• Automotive wiring harness manufacturing

• Electric vehicle wiring systems

• Electrical cable and connector assembly

• Battery cable connections

• Industrial wire assembly production

• Transformer and motor wiring

• Electrical terminal welding

Ultrasonic welding ensures high-strength joints with stable conductivity, making it ideal for critical wire harness applications.

FAQ

1. What is a wire harness ultrasonic welding machine?
It is a machine used to join wires in a harness using ultrasonic vibrations without solder or filler materials.

2. Can this machine weld aluminium wires?
Yes, it can weld both copper and aluminium wires.

3. What welding modes are available?
The machine offers Time Mode and Energy Mode for precise welding control.

4. Is amplitude adjustable?
Yes, amplitude is digitally adjustable from 10% to 100%.

5. Which industries use wire harness welding machines?
Automotive, EV manufacturing, electrical equipment, and cable assembly industries commonly use this machine.

Ultrasonic Electrical Wire Welding Machine is engineered for efficient and reliable joining of electrical wires and conductors using advanced ultrasonic welding technology. It employs high-frequency ultrasonic vibrations combined with controlled pressure to form strong solid-state bonds between metals like copper and aluminium, without requiring solder, flux, or filler materials.

This method ensures excellent electrical conductivity, low-resistance joints, and minimal heat generation, preserving the original properties of the wires while delivering consistent, durable welds. The machine is ideal for electrical wiring systems, cable production, automotive harness assembly, battery connections, and electronic devices. It can weld both single and multi-strand wires across a variety of industrial applications.

A digital ultrasonic generator allows precise control over welding parameters. Amplitude is digitally adjustable from 10% to 100%, providing accurate energy management for different wire sizes and materials, resulting in stable and repeatable weld quality.

Key Features

• Designed for welding electrical wires and conductors
• Compatible with copper, aluminium, and multi-strand wires
• Welding without solder, flux, or filler materials
• Digitally adjustable amplitude (10% – 100%)
• Time Mode and Energy Mode operation
• High-strength joints with excellent electrical conductivity
• Minimal heat input preserves wire insulation and properties
• Suitable for single and multi-strand wires
• Digital control system for precise parameter setup
• Consistent and reliable performance for industrial applications

Technical Specifications Product Applications

• Electrical wire and cable manufacturing
• Automotive wiring harness production
• Battery cable connections
• Electrical panel and industrial wiring
• Transformer and motor wire connections
• Electronic component assembly
• Industrial wiring systems requiring high-reliability connections

Ultrasonic welding ensures strong, low-resistance joints, making it ideal for high-performance electrical wiring and industrial applications.

FAQ

1. What is an ultrasonic electrical wire welding machine?
It is a machine that joins electrical wires using ultrasonic vibrations without melting the metal.

2. What types of wires can it weld?
The machine can weld copper, aluminium, and multi-strand wires.

3. What are the advantages of ultrasonic wire welding?
It delivers strong, conductive, low-resistance joints with minimal heat and fast production cycles.

4. What welding modes are available?
The system operates in Time Mode and Energy Mode for precise control.

5. Can the amplitude be adjusted?
Yes, the amplitude is digitally adjustable from 10% to 100% for optimal performance across different wires.

The Battery Pack Ultrasonic Metal Welding Machine is designed for dependable joining of battery pack components such as tabs, busbars, connectors, and terminals. It uses high-frequency ultrasonic vibrations along with controlled pressure to create solid-state bonds between metals like copper, aluminium, and nickel—without solder, flux, or filler materials.

This method produces strong, low-resistance electrical joints with minimal heat, making it ideal for sensitive battery assemblies. It helps maintain battery cell integrity while ensuring consistent and repeatable weld quality.

Commonly used in lithium-ion battery pack production, EV battery assembly, energy storage systems, and power electronics, the machine supports welding of multi-layer materials and varying thicknesses. A digital ultrasonic generator enables precise parameter control, with amplitude adjustable from 10% to 100% for accurate and stable welding performance.

Key Features

• Designed for welding battery tabs, busbars, and connectors
• Compatible with copper, aluminium, and nickel
• No solder, flux, or filler materials required
• Digital amplitude control (10% – 100%)
• Time Mode and Energy Mode operation
• Strong, high-conductivity joints
• Low heat generation to protect battery cells
• Suitable for multi-layer and varied thickness welding
• Digital control system for precise adjustments
• Reliable and consistent industrial performance

Technical Specifications Applications

Lithium-ion battery pack assembly, EV battery module manufacturing, tab and busbar welding, energy storage systems, power electronics, connector and terminal joining, and industrial battery module production.

Frequently Asked Questions (FAQ)

1. What is a battery pack ultrasonic welding machine?
It is used to join battery pack components such as tabs and busbars using ultrasonic vibrations without melting the material.

2. Which materials can be welded?
Copper, aluminium, nickel, and battery connector components can be welded.

3. Is ultrasonic welding suitable for battery packs?
Yes, it creates strong joints with minimal heat, helping protect battery cells.

4. What welding modes are available?
The machine supports Time Mode and Energy Mode for precise control.

5. Can the amplitude be adjusted?
Yes, amplitude can be digitally set between 10% and 100%.

EV Battery Ultrasonic Metal Welding Machine is engineered for precision welding of critical components in electric vehicle battery systems. It uses high-frequency ultrasonic vibrations to form solid-state bonds between metals such as copper, aluminium, and nickel without melting the material or using solder, flux, or filler metals.

This welding process produces high-strength, low-resistance joints while generating minimal heat, making it ideal for sensitive EV battery assemblies. It preserves battery cell integrity and ensures consistent, repeatable weld quality required for electric vehicle applications.

Commonly used in EV battery pack manufacturing, lithium-ion battery module assembly, busbar welding, and high-current power connections, the machine can handle multi-layer welding and mixed-material applications typical in EV battery systems. A digital ultrasonic generator allows precise control of welding parameters, with amplitude adjustable from 10% to 100% for stable and reliable results.

Key Features

• Designed for EV battery welding applications
• Compatible with copper, aluminium, and nickel
• No solder, flux, or filler materials needed
• Digital amplitude control (10% – 100%)
• Time Mode and Energy Mode operation
• Strong, high-conductivity joints
• Low heat generation to protect battery cells
• Supports multi-layer and mixed-material welding
• Digital control system for accurate operation
• Stable and repeatable industrial performance

Technical Specifications Applications

EV battery pack manufacturing, lithium-ion battery module assembly, busbar and tab welding, EV power connections, energy storage system production, automotive electrical component manufacturing, and high-current conductor welding.

Frequently Asked Questions (FAQ)

1. What is an EV battery ultrasonic welding machine?
It is used to join EV battery components such as tabs, busbars, and connectors using ultrasonic vibrations without melting the material.

2. Which materials can be welded?
Copper, aluminium, nickel, and battery components like tabs and busbars.

3. Why is ultrasonic welding preferred for EV batteries?
It creates strong, low-resistance joints with minimal heat, preserving battery cell safety and performance.

4. What welding modes are available?
The machine supports Time Mode and Energy Mode for precise welding control.

5. Can the amplitude be adjusted?
Yes, amplitude can be digitally set between 10% and 100%.

Ultrasonic Metal Welding Machine with Digital Control – 20 KHz is designed for precise and efficient welding of conductive metals such as copper and aluminium. The system uses high-frequency ultrasonic vibrations combined with controlled pressure to create strong metallurgical bonds without melting the base material or using solder, flux, or filler metals.

This advanced welding process allows reliable metal joining with minimal heat generation, ensuring the electrical and mechanical properties of the materials remain intact. 

This 20 KHz ultrasonic metal welding machine is suitable for automotive electronics, battery assembly, cable manufacturing, electrical equipment production, and industrial metal component fabrication.

Key Features

• 20 KHz ultrasonic welding system with digital control

• Designed for welding copper, aluminium, and similar conductive metals

• Welding without solder, brazing, or filler materials

• Digitally adjustable amplitude from 10% to 100%

• Two welding modes: Time Mode and Energy Mode

• Strong metallurgical bonding with high conductivity

• Low thermal impact on welded components

• Digital interface for accurate parameter control

• Consistent welding quality for industrial production

• Suitable for precision metal joining applications

Technical Specifications Product Applications

This ultrasonic metal welding machine is used in multiple industrial sectors such as:

• Automotive electrical component manufacturing

• EV battery and energy storage assembly

• Electrical cable and connector production

• Copper and aluminium conductor welding

• Electronic device manufacturing

• Terminal and contact welding

• Industrial electrical equipment production

The ultrasonic welding process provides durable joints with excellent electrical conductivity, making it suitable for applications that require reliable metal connections.

FAQ

1. What is a digitally controlled ultrasonic metal welding machine?
It is an ultrasonic welding system that uses a digital generator to control welding parameters accurately.

2. What metals can be welded with this machine?
The machine can weld copper, aluminium, and other non-ferrous conductive metals.

3. What welding control modes are available?
The system supports Time Mode and Energy Mode for precise welding control.

4. Is the welding amplitude adjustable?
Yes, amplitude can be digitally adjusted from 10% to 100% depending on the welding requirement.

5. Which industries commonly use ultrasonic metal welding machines?
Industries such as automotive, electronics, EV battery manufacturing, and electrical equipment production commonly use ultrasonic welding technology.