Altrasonix

Detailed Description
 
Designed specifically for the precise and strong multi-point joining required in car door panel manufacturing, this 15 KHz Ultrasonic Plastic Welding Machine delivers the perfect balance of power and control. Door panels often involve welding various materials (e.g., ABS substrate to PP liner) across a large, irregularly shaped area. The 15 KHz frequency provides the necessary high amplitude to achieve a strong structural bond in thick plastic layers. This machine utilizes a specialized fixture to hold the complex geometry of the panel, ensuring that all welding points are hit simultaneously and consistently, resulting in a perfectly fitted, rattle-free final product. The quick-cycle time supports the high-speed production demands of the automotive sector, focusing on materials with high direct weldability like ABS and managing more complex PP joins.
 
Key Features
 

Multi-Point Welding Capability: Effectively welds numerous points on a complex door panel in a single cycle.

15 KHz Power Delivery: Ensures deep, consistent structural weld strength required for vehicle safety.

Custom Fixturing: Designed to precisely hold large, irregularly shaped door panels (Tooling not included).

Compatibility: Strong performance on ABS and effective welding of PP using appropriate techniques.

Superior Weld Consistency: Eliminates stress whitening and ensures a strong bond.

Semi-Automatic Operation: Optimized for operator ease of use and high-volume output.

 
Material Compatibility
 
MaterialUltrasonic WeldabilitySimilar Material Compatibility (Blends)A. B. S.Direct Welding (Excellent)P. C./A. B. S., P. A. 6P. P.Difficult (Requires Energy Directors)P. E.P. V. C. (Rigid)Direct Welding (Good)P. V. D. C.P. C.Direct Welding (Excellent)P. C./A. B. S.
 
Technical Specifications
 
ParameterSpecificationModelUPM-15K-2600Frequency15 KHzPower Output2600WThroat DepthExtended (For large panel access)Control PanelDigital Touch ScreenWeld Cycle Time1.5 to 4.0 secondsSafetyDual Hand Anti-Tie-Down CircuitMaterial CompatibilityABS, PP, PC, PVC (Rigid)
 
Product Applications
 

Automotive Door Panel and Armrest Assembly

Attachment of Clips and Brackets to Large Panels

Welding of Interior Automotive Components

Joining of Large, Structurally Critical Plastic Parts

Detailed Description
 
The 3200 Watt Ultrasonic Plastic Welding Machine is the highest power offering in the 15 KHz category, specifically configured for welding large containers and enclosures made from materials like High-Density Polyethylene (HDPE). Since HDPE (P. E. in the chart) is a semi-crystalline plastic with more difficult weldability, the significant 3200W output and precise Digital Energy Mode are essential. The system is optimized to use the necessary energy directors to create a durable, leak-proof seal. The machine features a powerful pneumatic system and a robust frame (approx. 120 kg) to handle the weight and large size of industrial containers, ensuring consistent force and weld quality across the entire seam.
 
Key Features
 

Maximum Power 3200W: Highest available power at 15 KHz for welding challenging, large volume materials like HDPE.

HDPE Optimization: Highly effective at fusing crystalline polymers when using the precise Energy Welding Mode.

Leak-Proof Sealing: Guarantees strong, hermetic seals essential for liquid and chemical storage containers.

Welding Mode Focus: Energy Mode is critical for consistent results with P. E. (HDPE) and P. P.

Large Workspace: Accommodates large fixtures for industrial container and tank components.

Durable Construction: Built for continuous, heavy-duty operation.

 
Material Compatibility
 
MaterialUltrasonic WeldabilitySimilar Material Compatibility (Blends)P. E. (HDPE)Difficult (Requires Energy Directors)P. P.P. P.Difficult (Requires Energy Directors)P. E.P. V. C. (Rigid)Direct Welding (Good)P. V. D. C.P. C.Direct Welding (Excellent)P. C./A. B. S.
 
Technical Specifications
 
ParameterDetailsModelUPM-15K-3200WFrequency15 kHzPower Output3200 WattInput VoltageAC 220VWelding ModeTime / Energy / ManualRectifier TypeDigitalOperation TypeAutomatic / ManualHorn MaterialAluminiumWeightApprox. 120 kg
 
Product Applications
 

Large Industrial Chemical Containers and Tanks

Automotive Fluid Reservoir Assembly

Plastic Water Storage Tanks and Cisterns

High-Strength Industrial Housing and Enclosures

Detailed Description
 
This Industrial 15 KHz Ultrasonic Plastic Welding Machine is designed to meet the rigorous quality demands of filter manufacturing, where a 100% leak-proof seal is paramount. The powerful 15 KHz frequency and 4200 Watt power ensures that large-diameter filter bodies—often made of PP, PC, or PS—are fused completely and securely. The machine's Digital Control with Energy Mode is essential here, as it compensates for minor material variations between filter batches, ensuring consistent energy delivery for hermetic sealing. Its sturdy build (approx. 110 kg) and configurable Titanium or Aluminum horns make it perfect for continuous high-speed industrial filter production.
 
Key Features
 

Hermetic Sealing Capability: Guarantees a 100% leak-proof weld essential for critical air, oil, or water filter applications.

Energy Mode: Crucial for managing variations in materials like PP and maintaining seal integrity.

15 KHz Power: Provides deep penetration welding required for thick plastic filter casings.

Digital Control: Offers fine-tuned control over the welding process for precision sealing.

Weldability: Highly effective for direct welding of PC (Polycarbonate) and PS (Polystyrene) casings.

Horn Options: Selection between Titanium (durable) and Aluminum (cost-effective) based on tooling needs.

 
Material Compatibility (Based on Attached Chart)
 
MaterialUltrasonic WeldabilitySimilar Material Compatibility (Blends)P. C.Direct Welding (Excellent)P. C./A. B. S., P. C./P. M. M. A.P. S.Direct Welding (Excellent)P. S./A. B. S.P. P.Difficult (Requires Energy Directors)P. E.A. B. S.Direct Welding (Excellent)P. C./A. B. S.
 
Technical Specifications
 
ParameterDetailsModelUPM-4200Frequency15 kHzPower Output4200 WattInput VoltageAC 220VWelding ModeTime / ManualRectifier TypeAnalogOperation TypeAutomatic / ManualHorn MaterialTitanium / AluminumWeightApprox. 100–110 kg
 
Product Applications
 

Automotive Air and Oil Filter Housing Assembly

Water Filtration Cartridge Sealing

Industrial Dust Collector Filter Joining

Medical Respiratory Filter Assembly

Detailed Description
 
The AltrAsonix 15 KHz Ultrasonic Plastic Welding Machine is specifically engineered for high-strength, deep-penetration welding required in the automotive industry. Utilizing the powerful 15 KHz frequency and configurable 3200W power output, this robust machine provides the immense energy necessary to fuse thick and large thermoplastic components, such as car bumpers, large housings, and dashboard structures. The Digital Control System offers three precise Welding Modes (Time, Energy, Manual), crucial for meeting the stringent quality standards of automotive manufacturing. Its heavy-duty frame ensures rigidity and consistent downforce across large weld areas, guaranteeing homogeneous and structurally sound joints for materials like ABS and PC/ABS blends.
 
Key Features
 

High-Power 15 KHz System: Delivers superior amplitude for welding large, thick-walled thermoplastic parts.

Versatile Welding Modes: Digital operation with Time, Energy, and Manual modes for optimal process control.

Robust Design: Engineered to handle the high downforce and large tooling required for automotive assembly.

Compatibility Focus: Excellent direct-weld compatibility for ABS, PMMA, and PC used in structural components.

Horn Material: Available with Titanium or Aluminum horns, depending on the application and weld area size.

Operation Type: Can be configured for both Automatic line integration or Manual operation.

 
Material Compatibility
 
MaterialUltrasonic WeldabilitySimilar Material Compatibility (Blends)A. B. S.Direct Welding (Excellent)A. S., P. A. 6P. C.Direct Welding (Excellent)P. C./A. B. S., P. C./P. M. M. A.P. P.Difficult (Requires Energy Directors)P. E.P. M. M. A.Direct Welding (Excellent)P. C./P. M. M. A.
 
Technical Specifications
 
ParameterDetailsModelUPM-15KFrequency15 kHz (Recommended for thick parts)Power Output3200W (High Power Option)Input VoltageAC 220VWelding ModeTime / ManualRectifier TypeAnalogOperation TypeAutomatic / ManualHorn MaterialTitanium / AluminumWeightApprox. 110–120 kg
 
Product Applications
 

Automotive Bumper Welding and Assembly

Large Instrument Panel (Dashboard) Joining

Car Headlight and Tail Light Housings

Engine Air Intake Manifolds

Detailed Description

 

This heavy-duty Ultrasonic Plastic Welding Machine is engineered for high-end industrial applications requiring maximum weld strength and durability when working with thick plastic sections. It operates at 15 KHz with up to 2600W power, providing the necessary low frequency and high amplitude to effectively transmit energy through deep material thicknesses. It is the ideal machine for fusing Thick ABS (excellent weldability) and challenging materials like Polypropylene (PP). The Digital Rectifier enables the critical Energy Mode, ensuring a consistent total energy transfer regardless of material variance—essential when welding large volumes of PP using energy directors. Its robust construction (approx. 110 kg) guarantees reliable performance in demanding, high-duty production environments.

 

Key Features

 

• Optimized 15 KHz System: Provides high amplitude for deep-penetration welding of materials with higher density or thickness.

• 2600W Power Option: Ensures sufficient energy reserves for welding thick and challenging semi-crystalline polymers.

• Digital Energy Mode: Guarantees consistent weld quality and structural integrity, especially crucial for PP and other engineering plastics.

• Thick Material Focus: Effectively handles both highly weldable ABS and challenging PP components.

• Horn Options: Available with Titanium horns for maximum durability and sound transmission.

• Operation Type: Suitable for both automated line use or manual high-pressure welding tasks.

 

Material Compatibility

 

 

Technical Specifications

 

 

Product Applications

 

• Large Industrial Containers and Crates

• Automotive Battery Casing Assembly

• Structural Joining of Thick Plastic Panels

• Heavy-Duty Tool Boxes and Housings

Detailed Description

 

For high-volume manufacturing of complex automotive interior parts, this Automatic 15 KHz Ultrasonic Plastic Welding Machine provides unparalleled speed and repeatability. The 15 KHz system delivers robust welding power necessary for the multi-point joining of large dashboard components, often involving materials like ABS and PC/ABS blends, which have excellent weldability. The machine is configured for Automatic operation and uses Digital Control to monitor and adjust parameters in real-time using the Energy Mode, ensuring that every weld meets the demanding structural integrity required for vehicle interiors. This high-performance machine ensures minimal cycle time and reliable, rattle-free assembly.

 

Key Features

 

• Fully Automatic Operation: Seamless integration with automated feeding and removal systems for high throughput.

• Energy Mode: Guarantees precise weld depth and consistent structural bond strength across multiple weld points.

• Robust 15 KHz System: Optimized for the large surface area and material thickness of dashboard components.

• 2600W Power: Provides the needed reserve power for welding large fixtures and complex geometries.

• Compatibility Focus: Excellent direct welding performance on ABS, PC, and PMMA automotive polymers.

• Digital Control: Microprocessor-based system for superior quality control and data logging.

 

Material Compatibility

 

 

Technical Specifications

 

 

Product Applications

 

• Automotive Instrument Panel and Console Assembly

• Internal Structural Joining of Dashboard Vents

• Attachment of Plastic Brackets to Large Panels

• Vehicle Interior Trim and Component Welding