Altrasonix

Ultrasonic Welder for Surgical Blade Guard Housing – altrAsonix

The altrAsonix ultrasonic welding system for surgical blade guard housings is specialized equipment used to produce safe, reliable and sterile protective covers for surgical blades. These guards require precise assembly to ensure secure locking and to maintain sterility until the surgical instrument is used.

Ultrasonic welding produces a clean and strong bond without adhesives, ensuring no contamination or chemical interference. This makes it ideal for producing single-use and reusable blade protection housings for hospitals and surgical centers.

Technical Specifications Material Compatibility Product Applications

Used to manufacture:
• Disposable scalpel blade covers
• Reusable blade guard housings
• Safety-lock blade protection systems
• Medical sharps protection covers
• Transparent blade inspection housings

The machine provides accuracy, strong welds and clean-room-friendly operation essential for surgical-grade device manufacturing.

altrAsonix ultrasonic welding system for nebulizer body components is built for manufacturers involved in respiratory device production. It uses ultrasonic vibration to melt and bond thermoplastic parts such as the chamber housing, mouthpiece, medication container and airflow components. The welded joints remain clean, strong and leak-free, which is extremely important for devices that deliver aerosolized medication.

The machine ensures consistent results across long production cycles and supports PP, ABS, PC and similar medical-grade polymers. Its fast cycle time and contamination-free process make it ideal for producing devices used in hospitals, ICUs, emergency kits and home-care environments.

Technical Specifications Material Compatibility Product Applications

Perfect for the assembly of:
• Nebulizer casing and housing
• Inhalation chamber parts
• Mouthpiece plastic components
• Atomizer and medication cup parts
• Flow-control chamber covers
• Oxygen therapy add-on plastic parts

The system offers reliability, precise sealing and clean welding performance suitable for modern respiratory device manufacturing.

altrAsonix ultrasonic welding machine is developed to meet the specialized demands of IV connector manufacturing. Medical connectors must maintain absolute sealing quality to prevent leakage during infusion, and this welding system ensures a precise and repeatable bond without adhesives or external heat sources. By using ultrasonic vibration energy, the components fuse cleanly at the molecular level, resulting in a durable and contamination-free joint.

This welding solution is carefully designed for PP and PE medical connector parts, which are widely used in IV sets, blood administration lines, injection ports and multi-way adaptors. Unlike traditional processes that rely on solvents or glue, ultrasonic welding delivers a uniform sealed joint in fractions of a second, making it ideal for high-volume medical production.

The 20 kHz / 2000W analog model provides stable weld performance for small injection-molded medical parts. Its advanced power delivery and consistent vibration output allow manufacturers to achieve dependable results with minimal operator involvement.

Key Benefits:
• Clean welding without contaminants or adhesives
• Strong bonding suitable for sterile medical use
• Controlled weld parameters for dimensionally stable connectors
• Suited for PP, PE and other medical-grade thermoplastics
• Efficient processing suitable for continuous production environments

Technical Specifications:
Model: UPM-20K-2000W-ANALOG
Frequency: 20 kHz
Power: 2000W
Input Voltage: 220V AC
Welding Modes: Time / Manual
Rectifier: Analog
Machine Weight: ~90 kg
Suitable For: IV connectors, flow regulators, injection ports, small PP/PE components

Material Compatibility:
Compatible Materials: PP, PE, ABS, PC, PVC
Not Compatible: Cross-material welding such as PP–ABS, PP–PVC, PE–ABS

Industrial Applications:
• IV connector assembly
• Y-connector plastic joining
• Infusion set manufacturing
• Injection port production
• Tube fitting and adaptor welding
• Medical fluid transfer component assembly

The altrAsonix ultrasonic welding system helps manufacturers achieve consistent bonding performance and maintain quality standards required for medical device production.

Ultrasonic Welder for Blood Collection Device – altrAsonix

The altrAsonix ultrasonic welding unit designed for blood collection devices offers clean, reliable and airtight joining specifically for medical sampling products. It is used to weld caps, tubes, diagnostic housings and vacuum sampling components without using any adhesive or solvents. Ultrasonic technology ensures that the bonded surface becomes a single fused structure, essential for maintaining vacuum pressure and ensuring sample integrity.

This system provides stable output for continuous production in laboratories, medical disposable factories and diagnostic equipment manufacturing plants. Its design supports PP, ABS, PC and similar materials that are typically used for blood sampling devices because of their dimensional stability and chemical safety.

Technical Specifications

Model: UPM-20K-2000W-ANALOG
Frequency: 20 kHz
Power Output: 2000W
Welding Mode: Time / Manual
Input Voltage: AC 220V
Rectifier: Analog
Operation Type: Manual
Weight: Approx. 90 kg
Best Suited For: Small PP/ABS blood collection components, caps and housings

Technical Specifications Material Compatibility

The system ensures uniform welds, minimal distortion and clean operation for all medical-grade production requirements.

Ultrasonic Welder for Medical Testing Kit – altrAsonix

The altrAsonix ultrasonic welding machine for medical testing kits is engineered for precision assembly of diagnostic plastic parts. It joins housings, sample chambers, fluid paths and rapid-test cassettes using ultrasonic vibrations to create a strong, clean and sealed bond. This process eliminates adhesives and produces highly consistent results—essential for diagnostic accuracy.

The machine supports plastics commonly used in test kits such as ABS, PS, PP and PC. It is widely used by manufacturers producing rapid test devices, microfluidic components and diagnostic kits for laboratories and medical centers.

Technical Specifications Material Compatibility Product Applications

Used to assemble:
• Rapid diagnostic test cassettes
• Sample chambers and reservoirs
• Microfluidic cartridge housings
• PCR kit enclosures
• Immunoassay plastic modules
• Laboratory testing device components

 

The system offers precise weld quality, repeatability and clean operation suitable for high-volume diagnostic manufacturing.

altrAsonix ultrasonic welding machine developed for oxygen mask components provides reliable sealing for respiratory medical devices. It works by applying ultrasonic vibrations to melt and fuse thermoplastic parts such as mask shells, connectors and nebulizer bodies. This ensures a durable and clean joint without additives, adhesives or heating tools.

Manufacturers of oxygen masks and inhalation devices rely on this system for its precision and repeatability. It is specially engineered for PP, ABS and PC materials used in respiratory products. The technology ensures that each weld is airtight, hygienic and capable of maintaining oxygen flow levels without leakage.

Technical Specifications

(Oxygen mask components are medium-size, thin PP/PC materials → 15 kHz / 2600W Analog recommended)

Material Compatibility

 

Applications
Ideal for:
• Oxygen mask assembly
• Nebulizer plastic components
• Airflow connector housings
• Breathing circuit accessories
• Ventilation mask fittings
• Inhalation therapy device parts
• Emergency oxygen equipment housing

The machine is designed to deliver high efficiency, clean operation and dependable weld quality for all respiratory and oxygen-delivery equipment.

Ultrasonic Welder for Dental Device Plastic Parts – altrAsonix

The altrAsonix ultrasonic welding solution for dental device parts is used to assemble housings, tips, diagnostic components and various plastic elements used in clinical dentistry. By applying ultrasonic vibration, the equipment fuses thermoplastic materials instantly, eliminating the need for adhesives and delivering a clean, reliable and sterile joint.

It is suitable for assembling small to medium components made from ABS, PP, PC and similar medical materials. Manufacturers of dental consumables, disposable accessories and diagnostic devices prefer ultrasonic welding because of its speed, precision and hygienic operation.

Technical Specifications Material Compatibility Product Applications

Used to manufacture:

• Plastic parts for dental scalers
• Disposable dental suction tips
• Applicator housings and chambers
• Orthodontic device plastic bodies
• Diagnostic dental tool enclosures
• Dental cartridge and dispenser components

The system ensures highly repeatable weld strength, accuracy and sterile operation—critical for modern dental device production.