Altrasonix

Detailed Description

 

When assembling highly sensitive small medical devices (e.g., diagnostic cartridges, test strips), maximum control is paramount. This specialized 20 KHz / 2000 Watt Digital system offers the precision of 20 KHz frequency and the monitoring capability of a digital rectifier. The Energy Mode is ideal for minimizing the overall heat and vibration transferred to the plastic, preventing damage to tiny electronic or biological elements within the casing. This system is perfect for high-value components where aesthetic finish and structural integrity of materials like PC and PS must be flawless.

 

Key Features

 

• Model Specific: 20 KHz / 2000W Digital System for optimal control over delicate assembly.

• Precision Energy Mode: Ensures minimal plastic intrusion and maintains device functionality.

• Low Power Output: 2000W is the ideal standard for thin-walled plastic components.

• High-Frequency: 20 KHz minimizes vibration transferred to internal electronic or mechanical parts.

• Compatibility Focus: Optimized for high-quality, clear materials like PC and PMMA.

• Usage/Application: Suitable for highly regulated small tray welding and sealing.

 

Material Compatibility (Based on Attached Chart)

 

 

Technical Specifications

 

 

Product Applications

 

• Diagnostic Cartridge and Analyzer Housing Sealing

• Wearable Medical Device Assembly

• Small Instrumentation Enclosure Welding

• High-Tolerance Component Joining

Detailed Description

 

20 KHz Ultrasonic Plastic Welding Machine is specifically designed to create hermetic, leak-proof seals required for disposable medical filters (e.g., respiratory, fluid, or gas filters). This model, featuring a 20 KHz / 2600 Watt Digital system, provides the necessary high frequency for precision and the power reserve to weld the circumference of filter casings, often made from Polycarbonate (PC) or Polystyrene (PS). The Digital Rectifier and Energy Mode are critical for ensuring every weld receives the exact same amount of energy, guaranteeing uniform seal integrity batch after batch, which is vital for sterile and regulatory compliance.

 

Key Features

 

• Model Specific: 20 KHz / 2600W Digital System for precision and reliable sealing power.

• Hermetic Seal Guarantee: Optimized for critical fluid/air filter applications.

• Digital Energy Mode: Ensures consistent energy transfer, crucial for preventing filter bypass.

• High-Frequency Precision: 20 KHz minimizes mechanical stress on delicate filter media and thin walls.

• Compatibility Focus: Excellent for highly weldable plastics like PC, PS, and PMMA.

• Usage/Application: Specialized for sealing and assembly of thermoplastic packaging for medical use.

 

Material Compatibility

 

 

Technical Specifications

 

 

Product Applications

 

• Disposable Respiratory and Fluid Filter Assembly

• IV Component Filter Sealing

• Water Filtration Cartridge Joining

• Sterile Medical Packaging Sealing

Detailed Description

 

Achieve stress-free, precise sealing of IV sets, tubing, and plastic connectors with this 20 KHz / 2000 Watt Analog system. The high 20 KHz frequency ensures low amplitude and low heat input, which is vital for preventing material deformation or clogging inside the small diameter tubes, often made of PVC or PE. The Analog Time Mode provides a reliable, fixed-time cycle that is easy to validate and document for repeatable medical production. This system is designed for quick, secure sealing of tubing ends or joining manifold pieces without compromising sterility.

 

Key Features

 

• Model Specific: 20 KHz / 2000W Analog System for stable, time-controlled precision.

• Low Amplitude 20 KHz: Minimizes flash and prevents tube constriction or wall thinning.

• Analog Time Mode: Simple, dependable control for standardized and validated sealing cycles.

• Tubing Focus: Specialized fixtures and tooling for secure, rapid tube-to-connector welding.

• Compatibility Focus: Excellent for thin-walled PVC (Rigid) and manageability for PE/PP tubing.

• Operation Type: Ideal for manual insertion of tubing pieces onto the fixture.

 

Material Compatibility

 

 

Technical Specifications

 

 

Product Applications

 

• IV Set and Blood Line Tubing Sealing

• Plastic Connector and Valve Assembly

• Manifold and Multi-Port Joining

• Thin-Walled Plastic Component Sealing

Detailed Description

 

20 KHz Ultrasonic Plastic Welding Machine is optimized for the high-volume, high-speed assembly of blood transfusion kits and other critical fluid handling devices.¹ Featuring a powerful 20 KHz / 2000 Watt Digital system, it delivers quick cycle times while maintaining maximum precision. The 2000W power option provides significant energy reserves for sealing slightly thicker or larger components within the kit, such as filter casings and air vents. The Digital Energy Mode guarantees that every unit is sealed with the exact same energy, which is non-negotiable for medical device validation and compliance. This machine is designed for seamless integration into automated production lines.

Key Features

 

• Model Specific: 20 KHz / 2000W Digital System for maximum speed and precision control.

• High Throughput: Optimized for fast cycle times required in mass production of disposable kits.

• Digital Energy Mode: Essential for validating consistent weld strength in critical medical components.

• High Power 2000W: Provides ample power for sealing larger filters or multiple points simultaneously.

• Compatibility Focus: Excellent for PS, PC, and ABS used in medical housings and components.

• Operation Type: Designed for reliable Automatic or semi-automatic operation.

 

Material Compatibility

 

 

Technical Specifications

 

 

Product Applications

 

• Blood Transfusion and Dialysis Kit Assembly

• Fluid Bag Port and Valve Sealing