Altrasonix

Ultrasonic Wire Welding Machine for solar applications by altrAsonix is engineered for efficient joining of cables used in photovoltaic (PV) systems and renewable energy installations. Operating at a 20 kHz frequency, this system delivers high-strength electrical connections without requiring solder, flux, or filler materials, ensuring a clean and maintenance-free process.

Ultrasonic welding is widely preferred in solar energy systems due to its ability to produce low-resistance joints that perform reliably under outdoor conditions such as heat, moisture, and vibration.

Working Principle
The machine uses high-frequency ultrasonic vibrations along with controlled pressure to bond metal wires. These vibrations remove surface oxidation and enable direct metal-to-metal contact, forming a strong solid-state joint without melting the conductors. This results in excellent conductivity and long-term durability.

Product Details
This 4200W ultrasonic welding system is suitable for cable sizes ranging from 0.5 sqmm to 20 sqmm, making it ideal for solar panel wiring, inverter connections, and junction box assemblies. It supports both copper and aluminum wires commonly used in renewable energy setups.

altrAsonix also offers models from 3000W to 6000W to suit different production needs.

Key Features
Advanced 20 kHz ultrasonic welding system
Designed for solar and PV cable applications
No solder, flux, or filler material required
Strong bonding with low electrical resistance
Fast welding cycle for higher productivity
Digital control for accurate parameter settings
Consistent and repeatable weld quality
Durable construction for industrial use
Compatible with copper and aluminum wires

Technical Specifications

Applications
Solar panel cable connections
Photovoltaic system wiring
Solar inverter cable assembly
Junction box wiring
Renewable energy installations
Battery and energy storage wiring

Advantages
Low-resistance electrical joints
High mechanical strength
No thermal damage to cables
Fast and efficient process
Eco-friendly (no chemicals required)
Reliable for outdoor applications

FAQ

What materials can be welded?
Copper, aluminum, and tinned wires used in solar and PV systems.

What wire sizes are supported?
From 0.5 sqmm up to 20 sqmm.

Why use ultrasonic welding for solar cables?
It creates strong, low-resistance joints that improve energy efficiency and long-term reliability.

Are different power models available?
Yes, machines from 3000W to 6000W are available for various industrial needs.

Precision Ultrasonic Wire Welding Machine for Drone Wiring by altrAsonix is specially developed for accurate and reliable joining of wires used in drone electronics and UAV systems. It utilizes advanced 20 kHz ultrasonic metal welding technology to create strong electrical connections between copper and aluminium wires without solder, flux, or filler materials.

Ultrasonic welding is widely used in drone manufacturing, aerospace electronics, robotics, and lightweight assemblies due to its ability to produce low-resistance joints with high mechanical strength.

Product Description

The machine operates by applying high-frequency ultrasonic vibrations along with controlled pressure. This process removes oxide layers from wire surfaces, allowing clean metal bonding at a molecular level and forming a strong metallurgical joint.

Unlike conventional soldering or crimping, ultrasonic welding creates solid-state bonds without melting the base metals. This ensures excellent conductivity and protects sensitive electronic components from heat damage.

Supporting wire sizes from 0.2 sqmm to 10 sqmm, this model is ideal for drone wiring harnesses, UAV electronics, and precision cable assemblies. altrAsonix also offers models from 3000W to 6000W for various industrial requirements.

Key Features

• 20 kHz ultrasonic welding technology
• Designed for drone and UAV wiring applications
• Strong, low-resistance electrical connections
• No solder, flux, or filler materials required
• Minimal heat generation for sensitive electronics
• Fast welding cycle for efficient production
• Digital control for precise parameter settings
• Consistent and repeatable weld quality
• Suitable for copper and aluminium wires

Technical Specifications Applications

• Drone wiring harness manufacturing
• UAV electronics cable assembly
• Robotics wiring systems
• Lightweight electronic connections
• Aerospace electronics wiring
• Precision electronics production

Advantages

• No consumables like solder or flux
• Strong and durable wire joints
• Extremely low electrical resistance
• Minimal heat impact on components
• Fast and efficient production
• Eco-friendly welding process

FAQ

1. What materials can be welded?
Copper, aluminium, and tinned wires used in drone and UAV systems.

2. What wire sizes are supported?
0.2 sqmm to 10 sqmm.

3. Why is ultrasonic welding ideal for drone wiring?
It provides lightweight, strong, and low-resistance connections while protecting sensitive electronics.

4. Are other models available?
Yes, machines from 3000W to 6000W are available for different capacities.

Ultrasonic Wire Welding Machine for Robotics Wire Harness by altrAsonix is a precision system designed for joining electrical wires used in robotics, automation, and control systems. Operating at 20 kHz, it creates strong wire connections without solder, flux, or filler materials, ensuring clean and efficient welding.

Product Description
This machine uses high-frequency ultrasonic vibrations with controlled pressure to remove oxide layers and bond metal atoms, forming a solid-state metallurgical joint. Unlike soldering or crimping, it does not melt the base material, resulting in high conductivity, durability, and minimal heat impact.

With 4200W power, it supports wire sizes from 0.5 sqmm to 20 sqmm, making it ideal for robotic wiring harnesses, sensors, and automated equipment. altrAsonix also provides models from 3000W to 6000W for different industrial needs.

Key Features

• 20 kHz precision ultrasonic welding
• Designed for robotics and automation wiring
• Strong, low-resistance connections
• Solder-free and flux-free process
• Fast welding cycles for production efficiency
• Digital control for accurate settings
• Stable and repeatable weld quality
• Suitable for copper and aluminum wires

Technical Specifications

Applications

• Robotics wiring harness manufacturing
• Industrial automation systems
• Robotic arm cable assemblies
• Sensor wiring connections
• Control panel wiring

Advantages

• Low electrical resistance joints
• High mechanical strength
• No solder or chemicals required
• Minimal heat generation
• Fast and consistent production
• Eco-friendly process

FAQ

What materials can be welded?
Copper, aluminum, and tinned wires.

What wire sizes are supported?
0.5 sqmm to 20 sqmm.

Why ultrasonic welding for robotics?
It ensures durable, low-resistance connections for continuous operation.

Are other models available?
Yes, from 3000W to 6000W for different requirements.

The Industrial Ultrasonic Wire Welding Machine for Home Appliance Wiring Harness by altrAsonix is designed for efficient and reliable joining of electrical wires used in household appliances and electrical systems. Using advanced 20 kHz ultrasonic metal welding technology, it forms strong connections between copper and aluminium wires without the need for solder, flux, or filler materials.

Ultrasonic welding is widely used in appliance manufacturing and cable assembly because it produces low-resistance joints with high mechanical strength and long-term reliability.

Product Description

The machine works by applying high-frequency ultrasonic vibrations along with controlled pressure. These vibrations remove oxide layers from wire surfaces, enabling clean metal bonding at a molecular level. The result is a solid-state weld that ensures excellent conductivity and durability without melting the base material.

It supports wire sizes from 0.5 sqmm to 20 sqmm, making it ideal for wiring harnesses used in washing machines, refrigerators, air conditioners, microwave ovens, and other appliances. altrAsonix also offers models from 3000W to 6000W for different production needs.

Key Features

• 20 kHz ultrasonic welding system
• Designed for appliance wiring harness production
• Strong, low-resistance electrical joints
• No solder, flux, or filler materials required
• Fast welding cycle for high productivity
• Digital control for precise parameter settings
• Stable and repeatable weld quality
• Robust industrial construction
• Suitable for copper and aluminium wires

Technical Specifications Applications

• Home appliance wiring harness manufacturing
• Washing machine wiring
• Refrigerator cable assembly
• Air conditioner wiring systems
• Microwave oven wiring
• Electrical equipment and cable assemblies

Advantages

• No consumables like solder or flux
• Strong and durable connections
• Very low electrical resistance
• Minimal heat generation
• Fast production process
• Environment-friendly operation

FAQ

1. Which materials can be welded?
Copper, aluminium, and tinned wires used in appliance wiring.

2. What wire sizes are supported?
0.5 sqmm to 20 sqmm.

3. Why use ultrasonic welding for appliance wiring?
It ensures strong, low-resistance joints, improving safety and reliability.

4. Are other models available?
Yes, machines from 3000W to 6000W are available for different capacities.

Heavy-Duty Ultrasonic Welding Machine by altrAsonix is engineered for high-performance welding of electrical wires in power supply systems and industrial electrical assemblies. Using advanced 20 kHz ultrasonic metal welding technology, the system forms strong, reliable electrical connections between copper and aluminum wires without solder, flux, or filler materials.

Ultrasonic welding is increasingly used in power supply manufacturing, electrical equipment production, and industrial cable assemblies because it delivers low-resistance electrical joints with excellent mechanical strength, ensuring reliable performance in high-current applications.

Product Description

The machine operates by generating high-frequency ultrasonic vibrations combined with controlled pressure. These vibrations remove oxide layers from wire surfaces, allowing clean metal atoms to bond and form a solid-state metallurgical connection.

Unlike conventional soldering or crimping, ultrasonic welding does not melt the base metals, resulting in high electrical conductivity, strong mechanical bonds, and long-term reliability.

This model supports wire sizes from 0.5 sqmm to 25 sqmm, making it ideal for power supply cables, power distribution wiring, and electrical harness assemblies used in industrial equipment.

Key Features

• Advanced 20 kHz ultrasonic welding technology
• Designed for power supply and industrial electrical wiring
• Strong metallurgical bonding with low electrical resistance
• Solder-free and flux-free welding process
• Fast welding cycle for high-volume production
• Digital control system for precise parameter adjustment
• Consistent and repeatable weld quality
• Heavy-duty industrial-grade construction
• Suitable for copper and aluminum wires

Technical Specifications

Applications

• Power supply wire welding
• Electrical power distribution cables
• Industrial power system wiring
• UPS and inverter cable connections
• Electrical equipment manufacturing
• Power electronics cable assemblies

Advantages

• No solder or flux required
• Strong and durable electrical joints
• Extremely low electrical resistance
• Minimal heat generation
• Fast production cycles
• Environment-friendly welding process

FAQ

What materials can be welded with this machine?
Copper, aluminum, and tinned wires commonly used in power supply and industrial electrical systems.

What wire sizes are supported?
Wire sizes from 0.5 sqmm up to 25 sqmm depending on application.

Why use ultrasonic welding for power supply wires?
Ultrasonic welding produces low-resistance joints, improving power transmission efficiency and reducing heat damage to surrounding components.

Are other models available?
Yes, altrAsonix provides ultrasonic wire welding machines from 3000W to 6000W to accommodate varying industrial production requirements.

Product Introduction

The altrAsonix Precision Ultrasonic Welding Machine is engineered for reliable joining of electrical wires in LED lighting systems and electronic assemblies. Using advanced 20 kHz ultrasonic metal welding technology, it creates strong, stable connections between copper and aluminum wires without solder, flux, or filler materials. This process ensures low-resistance joints with minimal heat, making it ideal for sensitive LED applications.

Product Description

The machine operates by generating high-frequency ultrasonic vibrations combined with controlled pressure. These vibrations remove oxide layers from wire surfaces, enabling clean metal atoms to bond and form a मजबूत metallurgical connection. Unlike traditional soldering, ultrasonic welding creates solid-state bonds without melting the base material, ensuring superior conductivity and long-term durability.

Supporting wire sizes from 0.5 to 15 sqmm, this model is well-suited for LED strip wiring, cable assemblies, and precision electronic connections. altrAsonix also offers models ranging from 3000W to 6000W for varying industrial needs.

Key Features

• 20 kHz ultrasonic metal welding technology
• Designed for LED strip and lighting assemblies
• Strong, low-resistance metallurgical bonding
• Solder-free and flux-free process
• Fast welding cycles for production efficiency
• Digital controls for precise parameter settings
• Consistent and repeatable weld quality
• Compact industrial design
• Compatible with copper and aluminum wires

Technical Specifications

• Brand: altrAsonix
• Model: ASX-3000
• Technology: Ultrasonic Metal Welding
• Frequency: 20 kHz
• Power: 3000W
• Capacity: 0.5 – 15 sqmm
• Welding Time: 0.2 – 1.5 sec
• Materials: Copper, Aluminum, Tinned wires
• Cooling: Air Cooling
• Power Supply: 220V / 50–60 Hz

Applications

• LED strip wire welding
• Lighting cable assembly
• Electronic wiring connections
• LED driver wiring
• Lighting equipment manufacturing
• Precision cable splicing

Advantages

• No solder or flux required
• Strong and durable connections
• Very low electrical resistance
• Minimal heat generation
• Faster production cycles
• Eco-friendly process

FAQ

What wires can be welded?
Copper, aluminum, and tinned wires used in LED and electronic applications.

What wire sizes are supported?
From 0.5 sqmm to 15 sqmm.

Why use ultrasonic welding for LED wires?
It produces strong, low-resistance joints without heat damage to delicate components.

Are other models available?
Yes, altrAsonix offers machines from 3000W to 6000W based on industrial requirements.

The altrAsonix ultrasonic wire welding machine is designed for industrial environments where precision, reliability, and productivity are essential. 

Key Features High-Performance Ultrasonic System

The machine operates at 20 kHz frequency with powerful ultrasonic energy to ensure strong and reliable welding results.

Strong Electrical Connections

Ultrasonic welding produces joints with excellent electrical conductivity and minimal resistance.

Flux-Free and Solder-Free Welding

The process eliminates the need for solder, flux, or filler materials, making it cleaner and more environmentally friendly.

Fast Production Cycles

Ultrasonic welding requires only a fraction of a second to complete each weld, significantly increasing production efficiency.

Digital Process Control

The machine includes a digital control system that allows precise adjustment of welding parameters such as time, pressure, and energy.

Compact Industrial Design

The equipment is designed to fit easily into production lines while maintaining strong and stable mechanical construction.

Technical Specifications Applications

Ultrasonic wire welding machine is widely used across various industrial sectors.

Electric Motor Manufacturing

Ultrasonic welding is commonly used for connecting motor winding wires to ensure strong and reliable electrical performance.

Automotive Industry

The machine is used for welding wires in automotive wiring harness systems and electric vehicle components.

Transformer Production

Ultrasonic welding is used to connect transformer winding wires with high precision.

Generator Manufacturing

Generator coil wires can be welded quickly and reliably using ultrasonic technology.

Electrical Cable Assembly

The machine is suitable for cable splicing and electrical wire connections.

Battery Pack Assembly

Ultrasonic welding is also used for connecting battery wires in energy storage systems.

Materials That Can Be Welded

The altrAsonix ultrasonic wire welding machine is designed to weld a wide range of conductive materials.

Compatible materials include:

• Copper wires
• Aluminum wires
• Copper-to-copper joints
• Aluminum-to-aluminum joints
• Copper-to-aluminum joints
• Multi-strand motor winding wires

Advantages of Ultrasonic Wire Welding Technology

Ultrasonic welding offers several advantages compared with traditional wire joining methods.

High Electrical Conductivity
Ultrasonic welding produces low-resistance electrical joints that improve performance.

Strong Mechanical Strength
The solid-state bonding process ensures long-lasting durability.

No Additional Materials Required
There is no need for solder, flux, or adhesives.

Minimal Heat Generation
Low heat protects wire insulation and surrounding components.

Fast Production Speed
The welding process is extremely fast, improving manufacturing efficiency.

Ultrasonic Wire Welding Machine for Wiring Harness by altrAsonix is a high-efficiency industrial solution for joining electrical wires in harness assemblies. Using 20 kHz ultrasonic metal welding technology, it creates strong and reliable connections between copper and aluminium wires without the need for solder, flux, or filler materials.

This technology is widely used in automotive, electronics, and cable manufacturing industries due to its ability to produce low-resistance joints with excellent mechanical strength.

Product Description

The machine operates by applying high-frequency ultrasonic vibrations along with controlled pressure. These vibrations remove oxide layers from wire surfaces, allowing clean metal bonding at a molecular level. The result is a solid-state weld that ensures high conductivity and long-term durability without melting the base material.

Supporting wire sizes from 0.5 sqmm to 20 sqmm, this model is ideal for wiring harness production in automotive systems, appliances, and industrial equipment. altrAsonix also offers machines from 3000W to 6000W for varied production needs.

Key Features

• 20 kHz ultrasonic welding technology
• Designed for wiring harness applications
• Strong, low-resistance electrical joints
• No solder, flux, or filler materials required
• Fast welding cycles for high productivity
• Digital controls for precise parameter settings
• Consistent and repeatable weld quality
• Durable industrial design
• Suitable for copper and aluminium wires

Technical Specifications Applications

Automotive wiring harness manufacturing, electrical cable assembly, electronic wiring, industrial control systems, appliance wiring, and general electrical equipment production.

Advantages

• No consumables like solder or flux
• Strong and durable connections
• Very low electrical resistance
• Minimal heat generation
• Fast production process
• Eco-friendly operation

FAQ

1. Which materials can be welded?
Copper, aluminium, and tinned wires.

2. What wire sizes are supported?
0.5 sqmm to 20 sqmm.

3. Why use ultrasonic welding for wiring harnesses?
It provides strong, low-resistance joints with high reliability.

4. Are other models available?
Yes, machines from 3000W to 6000W are available for different capacities.

 

Heavy-Duty Ultrasonic Wire Welding Machine by altrAsonix is built for dependable joining of electrical wires used in automotive wiring harness systems. Powered by advanced 20 kHz ultrasonic metal welding technology, it creates strong connections between copper and aluminum wires without the need for solder, flux, or filler materials.

Ultrasonic welding is widely adopted in automotive manufacturing, EV wiring systems, and electronic assemblies because it produces low-resistance joints with high mechanical strength.

Product Description

This machine works by generating high-frequency ultrasonic vibrations along with controlled pressure. The vibrations remove oxide layers from wire surfaces, allowing clean metal atoms to bond and form a solid metallurgical joint.

Unlike traditional soldering or crimping, ultrasonic welding creates solid-state bonds without melting the base materials, ensuring excellent conductivity and long-term durability.

The system supports wire sizes from 0.5 sqmm to 30 sqmm, making it suitable for automotive wiring harnesses, battery cables, and vehicle electrical systems.

altrAsonix also offers models ranging from 3000W to 6000W to meet different industrial requirements.

Key Features

• 20 kHz ultrasonic welding technology
• Designed for automotive wiring harness applications
• Strong, low-resistance electrical joints
• Solder-free and flux-free process
• Fast welding cycles for high production output
• Digital control for precise parameter settings
• Stable and repeatable weld quality
• Rugged industrial design
• Suitable for copper and aluminum wires

Technical Specifications

Applications

• Automotive wiring harness manufacturing
• Electric vehicle cable assembly
• Battery cable welding
• Automotive control systems
• Vehicle electrical system assembly

Advantages

• No solder or flux required
• Strong and durable joints
• Very low electrical resistance
• Minimal heat generation
• Fast production cycles
• Eco-friendly process

FAQ

What materials can be welded with this machine?
Copper, aluminum, and tinned wires commonly used in automotive systems.

What wire sizes are supported?
From 0.5 sqmm up to 30 sqmm depending on application.

Why is ultrasonic welding used in automotive wiring?
It delivers strong, low-resistance connections that improve reliability and safety.

Are other models available?
Yes, altrAsonix offers machines from 3000W to 6000W for different production needs.

Ultrasonic Wire Welding Machine for EV Battery Pack Wires by altrAsonix is a heavy-duty industrial system designed for welding large electrical cables used in electric vehicle battery packs, energy storage systems, and high-current applications. Operating at 20 kHz with 6000W power, it delivers strong, low-resistance joints between copper and aluminum wires without solder, flux, or filler materials.

Product Description
This machine uses high-frequency ultrasonic vibrations with controlled pressure to remove oxide layers and bond metal atoms, forming a solid-state metallurgical connection. Since no melting occurs, it ensures high conductivity, minimal heat impact, and long-term durability.

Built for heavy-duty use, it supports wire sizes from 5 sqmm to 50 sqmm, making it ideal for EV battery cables, module connections, and power distribution systems. altrAsonix also offers models from 3000W to 6000W for varied production needs.

Key Features

• 6000W high-power ultrasonic system
• 20 kHz industrial frequency
• Designed for EV battery cable welding
• Strong, low-resistance joints
• Solder-free and flux-free process
• Fast welding cycles for mass production
• Digital control for precise settings
• Stable and repeatable performance
• Suitable for copper and aluminum wires

Technical Specifications

Applications

• EV battery pack wiring
• Battery module cable welding
• High-current cable connections
• Power distribution systems
• Energy storage wiring
• EV charging cable assembly

Advantages

• Extremely low electrical resistance
• High-strength, durable joints
• No solder or chemicals required
• Ideal for high-current applications
• Fast and consistent production
• Eco-friendly process

FAQ

What materials can be welded?
Copper, aluminum, and tinned wires used in EV systems.

What wire sizes are supported?
5 sqmm to 50 sqmm heavy-duty cables.

Why use ultrasonic welding for EV cables?
It provides strong, low-resistance joints suitable for high-current loads.

Are other models available?
Yes, altrAsonix offers machines from 3000W to 6000W for different requirements.

Product Description:
Ultrasonic Wire Harness Welding Machine is a high-performance system designed for bonding copper or aluminum wires using ultrasonic metal welding technology. It creates solid-state welds without solder, flux, or external heat, ensuring low-resistance and high-strength joints ideal for automotive, electrical, and battery applications. The machine operates through ultrasonic vibrations that generate molecular friction and pressure, producing clean and reliable connections.
Key Features:

Strong, oxidation-free, and low-resistance weld joints

No soldering or additional materials required

Consistent and repeatable welding results

Touch screen control for easy parameter setting

Fast welding cycle for high-volume production

Compact and durable design for industrial environments

Low power consumption and minimal maintenance

Applications:

Automotive wire harness manufacturing

Power and signal cable connections

Battery pack and terminal welding

Copper and aluminum wire joining

Electrical and electronic component assembly

Advantages:

High-strength bonding with low contact resistance

Clean and eco-friendly process without fumes or heat damage

Uniform weld quality suitable for automation lines

Reduced production cost and time